Semiconductor Industry Cleanrooms
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Semiconductor Industry Cleanrooms
Semiconductor cleanrooms are designed to control contaminants to ensure product viability. At CleanZones we design, engineer, manufacture and install semiconductor cleanrooms that help to prevent product failure due to contamination.
Semiconductors for integrated circuits are produced to manufacture electronic technology such as cell phones. This process begins with silicon. Absolute clarity is required to produce chips that function properly. The tiniest speck of dust or slightest electrostatic discharge event can radically affect the quality of the manufactured product. To prevent semiconductor product failure, the pristine working conditions of a well-engineered and constructed cleanroom are required.
A cleanroom is an environmentally controlled environment where products are manufactured. The contaminants inside a cleanroom are highly controlled with respect to airborne particulates, temperature, humidity, air pressure, airflow patterns, air motion, vibration, noise, living organisms and lighting. The level to which particulates need to be removed depends on the standards set by our customers.
Phone: 888-399-2464
Semiconductor Industry Cleanroom Application
- Semiconductor fabrication equipment
- Modular wet processing systems
- Handling tools
- Wafer transportation
- Vacuum chambers
- Desiccators for dry
- ESD-free wafer and chip storage
- UV-sensitive processes
- EUV research
- Vacuum coating
- Printing
- Mask aligners
- Packaging of silicon wafers and substrates
Clean Zones’ Semiconductor Cleanrooms
The smaller silicone wafers are engineered, the more microscopic particles become a problem for these products. Semiconductor cleanrooms are designed to control contaminants including out-gassing, particulate, ammonia, ammine, toxic gas and static.
At CleanZones we offer a variety of design configurations and construction materials to meet exact specifications. All cleanrooms feature a 2 X 4 HEPA or ULPA fan filter unit, 2x4 Cleanroom LED Flat Panel Edge Lit Light Troffers, ceiling tiles, doors and wall materials
Cleanroom Types:
- Softwall cleanrooms
- Hardwall cleanrooms
- Semi Hardwall cleanrooms
Semiconductor cleanrooms requires ancillary products in the polypropylene line. These products are resistant to acids, solvents and most other chemicals and are also fire retardant.
Polypropylene Products:
- Constant Volume Chemical Fume Exhaust Hoods
- Bypass Fume Exhaust Hoods
- Vertical Flow Exhausting Class 100 Work Stations
- Wet Process Stations
- Fume Exhaust Hoods with process tanks
- Heated baths
- Dump rinsers
Additional Semiconductor Cleanroom Features:
At CleanZones we work with our clients to design a semiconductor cleanroom with all of the features you need and nothing you don’t. We design, engineer, install and certify all semiconductor cleanroom features.
- Air showers
- Laboratory casework
- Unidirectional Class 100 work stations
- Fan filter units
- Wet process stations
- Negative flow exhausting work stations
- Pass through cabinets
- Garment cabinets
- Antistatic perimeter curtains
- Bulkheads
- Gas cabinets
- Gas panels
- High purity piping
- Air pollution control systems
- N2 generators
- Deionized water systems
- Hazardous gas detection systems
- Ionization equipment
- Antistatic cleanroom supplies
- Static control products
- HVAC systems
- HEPA filtration systems
- Additional contamination control products
CleanZones Experience
At CleanZones we have years of experience working with the semiconductor industry.
- Hardwall Cleanroom for Semiconductor manufacturing
- Polypropylene Fume Exhaust Hoods for acid etching and wafer manufacturing
- Polypropylene Class 100 Exhausting Work Station for wafer processing
- Polypropylene Class 100 Exhausting Work Station for wafer processing
- Polypropylene Class 100 Exhausting Work Station for wafer processing
- Softwall Cleanroom for repair of circuit boards for Aircraft Industry
- Polypropylene Class 100 Exhausting Work Station for wafer processing
- Hardwall Cleanroom for Silver processing for Semiconductor manufacturing
- Softwall Cleanroom for Semiconductor manufacturing
- Polypropylene Class 100 Exhausting Work Station for wafer processing
- Semi-Hardwall Cleanroom for testing and inspection
- Polypropylene Class 100 Exhausting Work Station for wafer processing
- Polypropylene Fume Exhaust Hood for wafer processing
CleanZones Standards
Most semiconductor manufacturing processes require cleanrooms that comply with ISO Class 5 or higher. We design and engineer cleanrooms that meet the specification for all classes of cleanrooms from ISO Class 1 through ISO Class 9.
CleanZones’ Process
At CleanZones we specialize in custom products without the custom cost. We ensure that our customers receive products that match their exact requirements, on time and on budget.
- Initial consultation: expert, comprehensive evaluation of needs and required air quality level
- Engineering and design: experienced staff provide the necessary CAD drawings
- Manufacturing: manufacturing process to your exact specs and budget
- Installation: optional installation of the entire system or expert guidance and support
- Certification and testing: all products tested to assure compliance with government and industry standards
- Maintenance: optional maintenance customized to requirements including annual maintenance contracts
